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PROCESS IN HANDMADE PAPER INDUSTRY

Sorting

Rags Sorting - Services- Page

Rags are sorted down to remove the non cotton fibers & other metallic pieces, button elastics etc.

Cutting

The sorted rags are then cut into small pieces by the means of rag chopper machine

Dusting

The cut rags are then dusted remove impurities such as dust, dirt etc by using dusting screen

Beating

In beater machine cut rags are beaten to pulp using water & sizing the chemical by using dusting screen

Lifting

Paper is prepared with the help of the vat machine. The water drains from wire mesh and sheets is formed.

Couching

The wet sheet is transferred to the woolen felts by applying the pressure on wire  mould the pile of paper and felt is prepared.

Pressing

The wet sheets along with woolen felts are pressed in screw press or hydraulic press to remove maximum water.

Seperation

The pressed sheets are then separated from woolen felt.

Drying

The separated sheets are then dried on drying stands in shade.

Cleaning

The dried sheets are sorted sheets then are clean by means of wire brush

Glue Sizing

The cleaned sheets are the dipped in glue solutions to become suitable for painting and writing and durability.

Calendaring

In this machine sheets are sandwiched in between galvanized sheets by passing through the heavy rolls.

Sorting

The Calendared sheets sorted as per weight, sheet formation, finish etc..

Cutting

The calendared sheets are cut in desired size using guillotine cutting machine.

Packing

Sheets are counted and packed in suitable quantity for sales. Packets are labelled accordingly.

Moulding

Now K.V.I.C has accepted cylinder mold vat to reduce the cost paper.