PROCESS IN HANDMADE PAPER INDUSTRY
Rags are sorted down to remove the non cotton fibers & other metallic pieces, button elastics etc.
The sorted rags are then cut into small pieces by the means of rag chopper machine
The cut rags are then dusted remove impurities such as dust, dirt etc by using dusting screen
In beater machine cut rags are beaten to pulp using water & sizing the chemical by using dusting screen
Paper is prepared with the help of the vat machine. The water drains from wire mesh and sheets is formed.
The wet sheet is transferred to the woolen felts by applying the pressure on wire mould the pile of paper and felt is prepared.
The wet sheets along with woolen felts are pressed in screw press or hydraulic press to remove maximum water.
The pressed sheets are then separated from woolen felt.
The separated sheets are then dried on drying stands in shade.
The dried sheets are sorted sheets then are clean by means of wire brush
The cleaned sheets are the dipped in glue solutions to become suitable for painting and writing and durability.
In this machine sheets are sandwiched in between galvanized sheets by passing through the heavy rolls.
The Calendared sheets sorted as per weight, sheet formation, finish etc..
The calendared sheets are cut in desired size using guillotine cutting machine.
Sheets are counted and packed in suitable quantity for sales. Packets are labelled accordingly.
Now K.V.I.C has accepted cylinder mold vat to reduce the cost paper.